Peter van Beugen, Managing Director of Pipesurvey
        
        
          International, the Netherlands,
        
        
          presents challenging pipeline
        
        
          scenarios and examines how difficult to pig pipelines are now
        
        
          within the scope of pipeline inspection and integrity management.
        
        
          
            L
          
        
        
          ooking back at a few decades of intelligent pigging, it is amazing what the industry has achieved. Accurate and free flowing
        
        
          inspection tools using high sensitivity sensors and special-design onboard electronics operate in harsh environments to
        
        
          collect faultless data sets. Starting from the outset on long distance and crucial transmission lines, the industry has now
        
        
          moved its focus towards the so-called non-piggable or difficult-to-pig pipelines.
        
        
          Low flow pipelines
        
        
          A typical example of such a line is the 20 in. x 84 km pipeline that brings crude oil from the North Sea to the onshore storage and
        
        
          processing plant. The pipeline has been in operation since the 1970s and the field has exhausted.
        
        
          Currently, the export pipeline is operating at a velocity of 0.03 - 0.04 m/s and maximum 7 - 8 barg operating pressure.
        
        
          Calculated over a distance of 84 km, this results in a pigging run time of 27 days. It goes without saying that this is a real challenge,
        
        
          both for the cleaning and inspection of the pipeline. A small leakage across the pig may result in loss of propulsion and the pig
        
        
          may get stuck. If debris accumulates in front of the cleaning pig, drive-pressure
        
        
          on non-piggable pipelines
        
        
          GETTING A GRIP
        
        
          Figure 1.
        
        
          A 30 in. bi-directional tool
        
        
          with temporary pipe spool upon
        
        
          completion of a first inspection run.
        
        
          49