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            Oilfield Technology
          
        
        
          
            June
          
        
        
          2015
        
        
          in Eastern Siberia. Drilling though 494 m of interbedded lithology
        
        
          including limestone, dolomite, anhydrite, and 114 m of very hard
        
        
          dolerite, the bit averaged 10% higher ROP than the best offset
        
        
          result. All of the directional driller’s requirements were met, and the
        
        
          section was completed in one run.
        
        
          SuccesswithRSS
        
        
          Another operator chose the 12 ¼ in. bit with a goal of completing
        
        
          the section in a single run while improving ROP and reducing the
        
        
          requirement to backream. The first run was marred by balling
        
        
          issues caused by poor mud condition and drilling while circulating
        
        
          on a single pump. Once the operator had these issues resolved,
        
        
          the bit was re-run on an RSS assembly from 8293 ft and drilled
        
        
          1987 ft to total depth with an average ROP of 69.5 ft/hr. This was the
        
        
          first RSS run for a SpeedDrill bit, and in addition to providing this
        
        
          above-average ROP, the bit easily met the goals for planned DLS
        
        
          with 30 - 50% steering force and a maximum DLS of 3.5˚/100 ft.
        
        
          
            Unconventional drilling
          
        
        
          Typical well profiles in unconventional plays involve building
        
        
          a curve and then drilling long horizontal sections to TD, with
        
        
          the horizontal sections taking up to 7000 ft to complete. One of
        
        
          the most cost-effective means to drill such wells is with positive
        
        
          displacement motor (PDM) bottomhole assemblies (BHAs) with
        
        
          bend angles for a directional control. But drilling on a bent motor in
        
        
          rotational mode has long proven challenging for both the PDM and
        
        
          the bit, and this complex, dynamic behaviour has rarely been fully
        
        
          understood or even analysed.
        
        
          The next generation of SpeedDrill bits is being developed by
        
        
          utilising a new method for analysing the dynamic behaviour of
        
        
          PDC bits on bent motor BHAs. At the heart of a proprietary new suite
        
        
          of tools from NOV is the capability to analyse the complex trajectory
        
        
          of the cutting structure of the bit to simulate the bottomhole
        
        
          pattern (BHP) created in the rock.
        
        
          These bits developed under this design process will provide
        
        
          operator with a means to improve drilling performance based on
        
        
          BHA criteria and drilling parameter selection.
        
        
          
            Deepwaterdrilling
          
        
        
          Some of the most common challenges in drilling deepwater
        
        
          environments include, but are not limited to, BHA steerability,
        
        
          rig equipment limitations, efficient operating parameters,
        
        
          identification of both sediment and salt formations, hole cleaning
        
        
          and hydraulics, salt creep, drilling fluid displacement, drillpipe
        
        
          torque limitations, stabilisation
        
        
          placement, lateral/ torsional
        
        
          BHA vibrations, and more.
        
        
          The new SpeedDrill bits
        
        
          featuring increased lateral and
        
        
          torsional stability along with
        
        
          high drilling efficiency are being
        
        
          developed as an ideal drill bit
        
        
          solution to provide improved
        
        
          penetration rates, high stability,
        
        
          better hole quality, reduced
        
        
          vibration levels, and lower
        
        
          cost per foot  for deepwater
        
        
          applications.
        
        
          
            Summary
          
        
        
          In these challenging
        
        
          environments and more,
        
        
          drillers have reported a marked
        
        
          difference in their operations
        
        
          when using this line of bits.
        
        
          And soon, advancements in
        
        
          technology will also allow these
        
        
          bits to increase performance
        
        
          in the ultra-deepwater and
        
        
          unconventional plays that will
        
        
          dominate the future of the
        
        
          drilling landscape.
        
        
          Taking advantage of
        
        
          increased stability and lowered
        
        
          stress in the formation to
        
        
          improve drilling efficiency, these
        
        
          bits can also help reduce the
        
        
          stress on an operation’s bottom
        
        
          line. With its novel design
        
        
          and marked improvements,
        
        
          SpeedDrill bits are shown to
        
        
          increase ROP, reduce the MSE,
        
        
          and extend reach in challenging
        
        
          environments.
        
        
          
            Figure 2.
          
        
        
          FEA Analysis simulating rock confinement – high stress equivalent to high confinementmeaning rock
        
        
          that is harder to drill.
        
        
          
            Figure 3.
          
        
        
          FEA Analysis simulating the ‘stress relieving effect’ of SpeedDrill (Left: conventional drill bit. Right:
        
        
          SpeedDrill).